Cable and Wire Harness Assembly for Sunnyvale, CA.

Custom cable assemblies, wire harnesses, and overmolded connectors built to IPC/WHMA-A-620.

Our harness bench builds discrete wire harnesses, ribbon assemblies, coax and RF jumpers, fiber assemblies, power cables, and overmolded custom connectors. Termination capabilities cover crimp (hand and automated), solder cup, IDC, IDT, and ultrasonic. Common connector families include Molex, JST, Hirose, TE/Deutsch, Amphenol, LEMO, Glenair, and MIL-DTL-38999/26482 circulars for defense and aerospace. Build to IPC/WHMA-A-620 Class 2 or Class 3 with full continuity, hipot, and DWV testing. Volumes range from one-off prototype cables to production runs in the tens of thousands, with kitting and packaging support for downstream box-build. Conformal sleeving, braided shielding, expandable mesh, heat-shrink boots, and custom labeling are routinely included. We match each project to a shop with the right connector experience and certification scope — the right harness house for a medical device is rarely the right one for a UAV ground station.

When we route a cable & wire harness RFQ for a Sunnyvale customer, we evaluate the build against facilities in our network on three axes: certifications (does it need IPC/WHMA-A-620 Class 3 or AS9100?), volume (prototype, low-volume, production), and lead time. Sunnyvale's mix of semiconductor, Lockheed-anchored space, and consumer-electronics R&D needs both ITAR-controlled domestic capacity and high-volume offshore options — our bench is structured for that split.

For semiconductor programs in Sunnyvale, we typically return one accountable manufacturing quote within 24–48 hours.